Surface Roughness Ra0.1um PCD TOOLS Thickness 0.5mm-10mm Designed for Precision Cutting and Durable Machining Solutions

Product Description:

The PCD Blank is a high-quality product designed for use in a variety of industrial cutting and machining applications. This product features a diamond layer thickness ranging from 0.4mm to 0.6mm, offering exceptional hardness and durability. The total thickness of the PCD Blank is available in multiple options, including 1.0mm, 1.6mm, 2.0mm, and 3.2mm, allowing users to select the best fit for their specific requirements. Additionally, the thickness of the blank can vary between 0.5mm and 10mm, providing flexibility and adaptability for different machining processes.

Manufactured using advanced sintering technology, the PCD Blank is bonded with a carbide substrate. This sintered bonding method ensures a strong and stable connection between the polycrystalline diamond layer and the substrate, which enhances the overall performance and longevity of the product. The carbide substrate serves as a robust base that supports the diamond layer during high-stress cutting operations, making the PCD Blank suitable for demanding industrial environments.

One of the standout features of this PCD Blank is its high chemical stability. The polycrystalline diamond layer exhibits excellent resistance to chemical corrosion and oxidation, which is crucial for maintaining cutting efficiency and tool life in harsh working conditions. This chemical stability also contributes to the consistent performance of PCD inserts made from these blanks, ensuring reliable results over extended periods of use.

Polycrystalline diamond (PCD) is renowned for its extraordinary hardness and wear resistance, making it an ideal material for cutting tools and inserts. The PCD Blank serves as the foundational material for producing PCD inserts that are utilized in various industries, including automotive, aerospace, woodworking, and metalworking. These inserts are prized for their ability to maintain sharp cutting edges, reduce tool wear, and improve machining precision.

Using PCD blanks in the manufacturing of PCD inserts allows for customization in terms of size, shape, and thickness, catering to specific application needs. The availability of different total thicknesses and diamond layer dimensions means that the blanks can be tailored to optimize performance for specific cutting tools or machining tasks. This versatility makes PCD blanks a preferred choice among manufacturers and end-users who demand high-quality, durable, and efficient cutting solutions.

In summary, the PCD Blank is a premium product featuring a polycrystalline diamond layer thickness between 0.4mm and 0.6mm, available in total thicknesses of 1.0mm, 1.6mm, 2.0mm, and 3.2mm, and offering thickness options from 0.5mm up to 10mm. Its sintered bonding method with a carbide substrate ensures excellent mechanical strength and stability, while its high chemical stability guarantees long-lasting performance. These attributes make the PCD Blank an essential material for manufacturing high-performance PCD inserts used across various industrial sectors.

Applications:

The CTSTC PCD Blank, model number 1.6-10W, is a high-quality POLYCRYSTALLINE DIAMOND (PCD) DISC designed and manufactured in CHINA. This product is ideal for a wide range of industrial applications due to its exceptional surface finish and durability. With a smooth surface finish and a diamond layer thickness ranging from 0.4 to 0.6mm, the PCD DISC offers outstanding cutting performance and longevity in demanding machining environments.

One of the primary application occasions for the CTSTC PCD DISC is in precision machining and manufacturing industries where high accuracy and surface quality are paramount. The PCD blank’s surface roughness of Ra<0.1um ensures minimal friction and superior cutting efficiency, making it suitable for processing non-ferrous metals, composites, and abrasive materials. Its robust diamond layer and various available sizes allow it to be customized to fit specific machinery and tooling requirements, making it an indispensable tool for manufacturers seeking high-performance cutting solutions.

In addition to metalworking industries, the PCD DISC from CTSTC is widely used in the automotive and aerospace sectors, where components require fine finishing and extended tool life. The ability to handle complex shapes and hard materials with minimal wear makes this POLYCRYSTALLINE DIAMOND product ideal for these high-precision scenarios. The packaging in a sturdy plastic box ensures safe delivery and storage, protecting the delicate diamond surface during transit.

The CTSTC PCD Blank is also well-suited for smaller-scale workshops and prototyping centers, thanks to the low minimum order quantity of just one piece and negotiable pricing. With a supply ability of 1000pcs per day and a delivery time of 5-10 days, customers can rely on timely fulfillment of their orders. Flexible payment terms including TT, LC, and Western Union further facilitate smooth transactions.

Overall, the CTSTC 1.6-FS model PCD DISC is a versatile and reliable choice for any application requiring superior cutting tools made from POLYCRYSTALLINE DIAMOND. Whether in heavy industrial production or precision tooling, this product delivers consistent performance and excellent value.

Support and Services:

Our Product Technical Support and Services for the PCD Blank product ensure that you receive expert assistance and comprehensive solutions tailored to your needs. We offer guidance on installation, configuration, and troubleshooting to maximize the performance and reliability of your PCD Blank. Our technical team is equipped to provide detailed product information, software updates, and maintenance tips to help you maintain optimal operation. Additionally, we provide training resources and documentation to support your team in effectively utilizing the PCD Blank in your applications. Our commitment is to deliver timely and efficient support to minimize downtime and enhance your overall experience with the product.

FAQ:

Q1: What is the brand and model number of the PCD Blank product?

A1: The PCD Blank is manufactured by the brand CTSTC, and the model number is 1.6-10W.

Q2: Where is the PCD Blank product made?

A2: The PCD Blank is made in China.

Q3: What is the minimum order quantity for the PCD Blank?

A3: The minimum order quantity for the PCD Blank is 1 piece.

Q4: How is the PCD Blank packaged for delivery?

A4: The product is packaged in a plastic box to ensure safe delivery.

Q5: What are the payment terms available for purchasing the PCD Blank?

A5: Payment can be made via TT (Telegraphic Transfer), LC (Letter of Credit), or Western Union.

Q6: What is the typical delivery time for the PCD Blank after placing an order?

A6: The delivery time typically ranges from 5 to 10 days.

Q7: What is the supply ability of the PCD Blank product?

A7: The supply ability is 1000 pieces per day.

Q8: Is the price fixed or negotiable for the PCD Blank?

A8: The price of the PCD Blank is negotiable depending on the order quantity and other factors.